Battery box plug

[buttchaser]

Can you post some pictures of it?

[sammysamsam]

those wires do not stay in that plug. ideas?

Also, What do you guys use to keep the battery box from moving around inside the hatch?

[kobra]

Originally Posted by sammysamsam

those wires do not stay in that plug. ideas?

Also, What do you guys use to keep the battery box from moving around inside the hatch?

Can you solder (sp?) the wires to the connector pins?
I keep my battery box in place with a small bungy cord wrapped around the sail mast tube on my Hobie.

[Lets_Fish]

Try these out.

Hobie uses them on their bait tank and they are weather proof.

Here is a link: http://www.performanceplusconnection...nKit16_14.html

They have different sizes also. Purchase the ones that fit your wires.

[habanero]

Originally Posted by Lets_Fish

Try these out.

Hobie uses them on their bait tank and they are weather proof.

Here is a link: http://www.performanceplusconnection...nKit16_14.html

They have different sizes also. Purchase the ones that fit your wires.

FYI I use these all over the place and found this place for best prices:
http://www.thedetailzone.com/Wiring%20Aids.htm

This place for bulk:
http://www.mouser.com/_/?Keyword=Weatherpack

[GregAndrew]

I prefer these outside the battery box.
http://www.amazon.com/Hopkins-47965-...271318&sr=1-11
I just drill 2 small holes in the box for the wires and goop them up.

I think the terminals are aluminum. I also have them permanently attached to my batteries so I don't have to mess around with the weak battery terminals.

[jorluivil]

I had a the same issue so here's what I did.

1. cut old wire off
2. strip off outer cover(strip off just a little more than you'll need)
3. flux both negative and positive strands thoroughly
4. solder each wire, make sure the solder gets inside the strands
5. measure each wires diameter making sure that each fits inside its respective hole, wire should have a snug fit
6. measure and cut off excess wire
7. if you have one insert outer protective cover over wire/cable
8. loosen screw on plug, do not loosen to much or they will come off
9. inside wires in their respective holes and tighten screw

When you tighten the screw it will dig itself into the solder and create a dimple as its tighhtened. The dimple will hold the wire in place and keep it from slipping out.

I went one step further and added marine goop to each hole where the wires fit and also gooped the section where the protective cover slips over the wire/cable. I insert and remove my plug every trip, its been almost a year since I did this and I have not had any issue to date.

[sammysamsam]

Originally Posted by jorluivil

I had a the same issue so here's what I did.

1. cut old wire off
2. strip off outer cover(strip off just a little more than you'll need)
3. flux both negative and positive strands thoroughly
4. solder each wire, make sure the solder gets inside the strands
5. measure each wires diameter making sure that each fits inside its respective hole, wire should have a snug fit
6. measure and cut off excess wire
7. if you have one insert outer protective cover over wire/cable
8. loosen screw on plug, do not loosen to much or they will come off
9. inside wires in their respective holes and tighten screw

When you tighten the screw it will dig itself into the solder and create a dimple as its tighhtened. The dimple will hold the wire in place and keep it from slipping out.

I went one step further and added marine goop to each hole where the wires fit and also gooped the section where the protective cover slips over the wire/cable. I insert and remove my plug every trip, its been almost a year since I did this and I have not had any issue to date.

So essentially you are just adding solder to the wire so the screw can dig into the wire, correct?

Originally Posted by GregAndrew

I prefer these outside the battery box.
http://www.amazon.com/Hopkins-47965-...271318&sr=1-11
I just drill 2 small holes in the box for the wires and goop them up.

I think the terminals are aluminum. I also have them permanently attached to my batteries so I don't have to mess around with the weak battery terminals.

Are these weatherproof?

[Iceman]

Are these weatherproof?

weather proof.......yes, these are designed for trailer wire rigging. I sell these.

[jorluivil]

Originally Posted by sammysamsam

So essentially you are just adding solder to the wire so the screw can dig into the wire, correct?

In a word: Yes.

In a few words: You're just turning stranded wire into solid wire. Since the solder is still somewhat flexible it will allow the screw tip to embed itself and create this dimple, or, lock.

[wiseguy]

X2 on the ones Greg suggested. I've used those ever since I've started kayaking in 2004 and they have always held up to the salt. What I do to prevent corrosion is put dialectric grease on them every now and then and they stay clean!

[mtnbykr2]

Originally Posted by sammysamsam

those wires do not stay in that plug. ideas?

Also, What do you guys use to keep the battery box from moving around inside the hatch?

the insulated connectors are the best, the connectors Greg used are just as good, as far as holding the battery in place I found a 2 1/2 inch wide by approx 12 inch long velcro strap that has a stainless buckle on it, fits aroud the battery with just enough extra left to wrap around the mast post holds tight enough that when I forget to remove the battery it stays in place even when loading the yak upside down

[Caballito]

Go with Gregs soultion. You can buy them online cheap. Cut splice and solder them, followed by a couple coats of liquid electrical tape (west marine), then with electrical tape. Works great.